#Risk reduction
Tools, methodologies, and practical barriers for systematically reducing industrial risks. Real solutions that significantly lowered injury rates, focusing on specific compensatory measures: modernizing lines, replacing outdated equipment, and changing behavioral patterns in work crews.
Results of SKAI Video Analytics Pilot Testing for Azot Company
Implementation of a video analytics system (DMS and ADAS cameras) on truck tractors to monitor driver conditions during hazardous materials transport. Use of vibration motors and audio alerts to correct dangerous behavior and prevent sabotage.
Saving Lives Through Risk Management
Implementation of a risk-oriented approach at a new asset with a different socio-cultural environment. The practice includes setting measurable engagement KPIs, regular "risk hunts" with a 75% elimination target, and overcoming mental barriers by involving employees' families in training events.
Targeted Warehouse Safety Solutions
A set of targeted engineering and organizational solutions to ensure safety in a high-rack warehouse. It includes adapting warehouse equipment, software speed limits, implementing telemedicine for pre-trip inspections, and using short video lessons for personnel training.
Reducing Traffic Accidents on the Roads of the Irkutsk Polymer Plant
A comprehensive approach to managing road safety at a large-scale construction site involving over 1,200 contractor vehicles. Infrastructure solutions (parking lots, signs, clearance frames, pedestrian paths), a satellite monitoring system for speed and work/rest schedules, and an interactive map of road closures have been implemented.
Reducing Accident Risks in Gas Distribution Networks
A project to reduce accident risks in gas distribution networks by eliminating unused equipment instead of mothballing it. Includes relocating gas control points outside production premises and implementing an automatic gas hazard monitoring system with SMS alerts.
The 5S System as an HSE Tool in a Small Enterprise
Implementing 5S principles in a small manufacturing enterprise to reduce occupational injuries. Practices include modernizing hazardous manual operations, workplace visualization, tool storage organization, and physically blocking dangerous areas.
The problem of monitoring wastewater composition and property standards. Control methods considering the specifics of legislative changes in water supply and sanitation
Implementation of a comprehensive internal control system for wastewater composition at an industrial enterprise. The practice includes parallel sampling, merging environmental functions into a single service, and phased discharge of concentrated effluents to reduce reagent costs and minimize fines for exceeding standards.
Safety Barriers: A Tool for Risk Reduction
Implementation of a safety barrier methodology to reduce industrial risks, based on analyzing line manager inspection results. Additionally, the Referent system engages ordinary workers in conducting briefings and joint workplace audits.
Managing Occupational Injury Risks at Various Stages, from Design to Implementation
Implementation of a four-level risk assessment system at all stages of the project lifecycle, from design to execution of work tasks. Application of hazard identification tools (Job Safety Analysis, SIMOPS, Socratic method, STA) with the involvement of line managers and production personnel.
Risk Assessment of New Production Equipment
A practical approach to risk assessment and modification of new production equipment at the procurement and commissioning stage. Includes establishing basic requirements for manufacturers, modernizing protective guards, starting and lockout systems, and visualizing risks for line personnel.
Digital Personnel Monitoring System as an HSE Risk Management Tool
Implementation of a digital personnel monitoring system at autonomous fields of an oilfield service company. Use of wireless intercom-search devices, explosion-proof fitness bracelets, and radio beacons (LoRaWAN network) to track location, physical condition of workers, environmental parameters, and PPE availability in real time. The system allows prompt response to SOS signals, identifies incident prerequisites, and analyzes unsafe acts to develop corrective actions.
Features of the Environmental Impact Risk Management System at VSMPO-AVISMA Corporation PJSC
Implementation of a combined environmental risk management system at a large industrial enterprise. Using the acceptable risk concept for mass events (over 4,000 risks) and minimal risk for strategic threats, applying individual technological solutions (e.g., transition to titanium laser cutting).