#Visualization
Visualizing risks and safety rules: marking hazard zones, setting up fences, information boards, and digital indicator dashboards. Creating intuitively understandable workspaces to combat human error.
Safety Tagging System: A Unified Information Database for Managing Nonconformities and Incidents
Implementation of a safety tagging system based on Excel macros for recording and managing nonconformities. The system allows any employee to register a defect, automatically assesses risks, and routes the task to responsible persons, ensuring 90% of tags are closed within 30 days.
Reducing Traffic Accidents on the Roads of the Irkutsk Polymer Plant
A comprehensive approach to managing road safety at a large-scale construction site involving over 1,200 contractor vehicles. Infrastructure solutions (parking lots, signs, clearance frames, pedestrian paths), a satellite monitoring system for speed and work/rest schedules, and an interactive map of road closures have been implemented.
HSE Integration into Production System Practices. NLMK Experience
Integration of HSE and operational efficiency processes through cross-functional teams and the Idea Bank system. Implementation of lean production tools (5S, A3, mapping, Five Whys) into daily HSE practices, including shift meetings and standard operating procedures.
T-HSE Management System in EVRAZ Operations
Transformation of the HSE management system (T-HSE MS) focusing on integrating safety into operations. Tools implemented include converting unplanned work to planned, Job Safety Analysis (JSA), specifying manager roles via KPIs, and a digital risk "Heat Map" based on Power BI.
Application of Dynamic Risk Assessment in HSE Management
A two-level occupational risk management system at a large industrial enterprise, including primary assessment by expert organizations and daily operational assessment. Visual tools for line personnel (hazardous area passports), contractor interaction algorithms, and a new motivation model for HSE representatives have been implemented.
Effective Communication of HSE Performance Indicators to Top Management
Implementation of a one-page modular dashboard to communicate HSE performance indicators to top management. The tool translates specific HSE terminology into the language of numbers, allowing executives to quickly assess the situation, identify lagging departments, and make managerial decisions.
Development and Implementation of the 5S Lean Production System: A Case Study of Hazardous Production Facilities at LUKOIL-Nizhnevolzhskneft LLC
Implementation of the 5S lean production system on an ice-resistant stationary offshore platform. The project includes optimizing the storage of tools, documentation, and large equipment, as well as modernizing workplaces with active personnel involvement in developing technical specifications.
Roadmap for Deploying an Enterprise Operating System in HSE
Implementation of a five-level roadmap for integrating HSE into the enterprise operating system. The practice includes the phased development of processes from basic data registration to creating an accessible environment, working with medical center visit microdata to improve ergonomics, as well as visual management and multi-level risk assessment audits involving line managers and workers.
The 5S System as an HSE Tool in a Small Enterprise
Implementing 5S principles in a small manufacturing enterprise to reduce occupational injuries. Practices include modernizing hazardous manual operations, workplace visualization, tool storage organization, and physically blocking dangerous areas.
Safety First, Profit Second: Packer Practices
A comprehensive approach to employee HSE at NPF Packer, prioritizing safety over profit, organizing a 24/7 medical service with AEDs, free balanced meals, physiotherapy, and VHI. Regular "Knowledge Days" for staff training and leadership behavioral audits involving 86 out of 87 managers have been implemented.
He Who Owns the Information, Owns the World
Using the story of Nathan Rothschild as an example, the article illustrates the importance of receiving information in a timely manner and describes the "Flash" information sheet for industrial enterprises. This document contains a brief description of occurred technogenic events and prompt actions to prevent similar accidents. Automated distribution with an acknowledgment tracking feature helps enterprise employees assess the probability of incidents occurring in their department and take measu...
Automation of Industrial Safety Processes
Comprehensive automation of industrial safety processes based on 1C. Implementation includes digitizing personal training cards, medical examination referrals, PPE lifecycle tracking using barcoding, as well as risk assessment and incident investigation processes. A "Safety Pyramid" dashboard integrated with Power BI was developed for data visualization.