The development of personnel competencies is a natural stage in the evolution of any industrial company. However, many training initiatives face adoption issues: expensive simulators turn into museum exhibits, and interactive games become a one-time entertainment without practical use. Mikhail Omelchuk, Project Manager at EuroChem, breaks down a universal algorithm for managing training projects that helps avoid these mistakes and create a sustainable employee development system.
A structured approach is at the core of successfully implementing training programs. The speaker highlights key stages that, if neglected, lead to project failure. Special attention is paid to the educational and methodological component and infrastructure. Without high-quality methodology, even the most modern equipment will not yield results.
The presentation details examples of implementing training projects for various categories of personnel.
A special training zone, similar to real production, was created for mechanics, power engineers, and metrologists. This allowed them to safely practice skills without the risk of stopping equipment. An additional effect was the introduction of working at heights training on the same site.
The implementation of BSA occurred using a cascading method through internal trainers. In a short time, the number of audits conducted grew from zero to 5,000 per month. A key success factor was the continuous support of line managers by trainers and timely adjustment of the process based on feedback.
For the rapid adaptation of personnel, an 11-day introductory course was developed (for production personnel), which does not replace but complements standard briefings. The course includes practical training in first aid skills, studying personal safety techniques, and immersion in the specifics of chemical production. This allows new employees to quickly understand the company's requirements and realize the importance of complying with safety rules.
The introduction of the institute of production training engineers in workshops is aimed at increasing the stability of the technological process and reducing losses from incorrect personnel actions. When developing educational games, the speaker emphasizes the critical importance of the first stage — needs analysis. Without a clearly defined educational goal, a game risks becoming just entertainment.