#5S

Lean manufacturing tools and the 5S system for ensuring workplace safety. Organizing the workspace is considered not merely a cleaning method, but a powerful foundational barrier against injuries. The section reveals practical algorithms for implementing visual control, ergonomics, and eliminating waste (muda).

23
items in this topic
Case
Aleksey Mosyagin
Head of HSE Service
Zarubezhneft-Dobycha Kharyaga
December 18, 2025

Contractor Engagement Practices

A comprehensive contractor safety management system at high-hazard facilities. Includes integrating HSE requirements into contracts, implementing 12 life-saving rules, 5S, DROPS, scaffolding and lifting accessories control, and digitalizing high-risk and SIMOPS control.

5S DROPS Motivation
Case
Aleksey Mosyagin
Head of HSE Service
Zarubezhneft-Dobycha Kharyaga
October 2, 2025

Improving Safe Working Conditions Through the Development of the Production System

Integration of production system tools (5S, idea submission system, visual management, standard operating procedures) into safety processes in the oilfield. The practice includes department ranking, as well as material and non-material motivation of personnel for initiatives to improve working conditions.

5S HSE TOP 100 Safety culture
Expert blog
Aleksey Pysin
Head of Occupational Safety, Industrial and Environmental Safety Department
Instroytechcom
September 29, 2025

Implementing Best Practices Using the ADKAR Change Management Model

5S Safety culture Employee engagement
Expert blog
Liliya Chanysheva
Expert of Ecology and Land Use Department
Gazstroyprom
September 3, 2025

#GreenOffice: Caring for Nature Without Leaving Your Workspace

5S ESG Employee engagement
Case
Aleksey Mosyagin
Head of HSE Service
Zarubezhneft-Dobycha Kharyaga
March 8, 2025

Contractor Management Strategy

A multi-stage contractor management system at a hazardous production facility, including prequalification at the tender stage, two-stage site admission, and continuous control. The practice integrates motivation tools (replacing fines with PPE purchases), regular contractor ranking, and cascading international Vision Zero and 5Z concepts.

5S Vision Zero DROPS
Case
Evgeniy Novikov
Head of HSE Development Department
Lebedinsky GOK
January 20, 2025

Safety to the Rescue: What is the Benefit for Production?

Comprehensive transformation of the HSE system in a large mining and metallurgical company focusing on leadership. Digital tools (HSE portal, heat maps) were implemented, line walkarounds standardized, and an internal certification system for managers' safety competencies developed.

5S Safety culture Safety leadership
Expert blog
Aleksey Mosyagin
Head of HSE Service
Zarubezhneft-Dobycha Kharyaga
November 29, 2024

Elements of the ZARUBEZHNEFT-dobycha Kharyaga Production System: Tools for Developing and Maintaining a Culture of Safe Production

5S Safety culture Employee engagement
Case
Aleksey Mosyagin
Head of HSE Service
Zarubezhneft-Dobycha Kharyaga
November 27, 2024

Production System Elements as a Tool for Efficient and Safe Work

Integrating safety requirements into the company's production system elements. Implementing standardized operation cards, 5S, the "I Have an Idea" continuous improvement program, and team ratings based on HSE performance.

5S HSE TOP 100 Employee engagement
Expert blog
Irina Klimanova
Head of HSE Service
Rosatom Fiberglass
November 22, 2024

5S - Accident Prevention System: The "Standardization" Step

5S Safety culture Employee engagement
Case
Irina Klimanova
Head of HSE Service
Rosatom Fiberglass
October 31, 2024

Safety Tagging System: A Unified Information Database for Managing Nonconformities and Incidents

Implementation of a safety tagging system based on Excel macros for recording and managing nonconformities. The system allows any employee to register a defect, automatically assesses risks, and routes the task to responsible persons, ensuring 90% of tags are closed within 30 days.

5S HSE TOP 100 Employee engagement
Case
Anton Arestov
Deputy Chief Engineer — Head of Industrial Safety, Occupational Health and Corporate Supervision Department
LUKOIL-Nizhnevolzhskneft
November 22, 2023

Development and Implementation of the 5S Lean Production System: A Case Study of Hazardous Production Facilities at LUKOIL-Nizhnevolzhskneft LLC

Implementation of the 5S lean production system on an ice-resistant stationary offshore platform. The project includes optimizing the storage of tools, documentation, and large equipment, as well as modernizing workplaces with active personnel involvement in developing technical specifications.

5S HSE TOP 100 Employee engagement
Case
Aleksey Kuzin
Head of Ecology and Technosphere Safety Division
BMZ
November 21, 2023

Roadmap for Deploying an Enterprise Operating System in HSE

Implementation of a five-level roadmap for integrating HSE into the enterprise operating system. The practice includes the phased development of processes from basic data registration to creating an accessible environment, working with medical center visit microdata to improve ergonomics, as well as visual management and multi-level risk assessment audits involving line managers and workers.

5S HSE TOP 100 Safety culture
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