Specifics of HSE in the metallurgical industry. Managing hot shop risks: molten metal, high temperatures, heavy crane operations. Explores physical barriers, new-gen heat-resistant PPE, and robotics for hazardous tasks.
Transformation of the environmental risk management system at a large metallurgical enterprise, transitioning from reactive violation recording to proactive analysis. The practice involves engaging the production unit by translating environmental deviations into technological and financial risks, and changing the ecologist's role from controller to internal analyst.
Implementing a safety volunteer program among blue-collar workers to enhance the culture of safe behavior. The practice includes voluntary selection without quotas, interaction with line managers for short-term tasks, and non-financial motivation via targeted training and specialized events.
A comprehensive approach to developing HSE leadership at all management levels in NLMK Group. Implementation of proactive KPIs for top management, sponsorship of fatal risk reduction projects, and Wellbeing programs to support managers under stress.
Implementation of a combined environmental risk management system at a large industrial enterprise. Using the acceptable risk concept for mass events (over 4,000 risks) and minimal risk for strategic threats, applying individual technological solutions (e.g., transition to titanium laser cutting).
Transforming the incident investigation process by involving top management and line managers. Implementing an independent incident notification line, abandoning punishment for errors in favor of penalizing concealment, and using an IT portal to monitor corrective actions and work with lessons learned.
Implementation of a Process Safety Management (PSM) system at a metallurgical enterprise. Practices include assessing the mechanical integrity of critical equipment, pre-startup safety reviews using checklists, and management of change with mandatory risk assessment.