#Risk assessment

Assessment of occupational risks in production: danger identification methods, root cause analysis, and development of compensatory measures. Contains cases on transferring from reactive accident investigations to proactive threat prediction and mitigation, and tools for their digitalization.

217
items in this topic
Case
Nikolay Chirkov
Head of Production Management Department
Salym Petroleum Development N.V.
November 12, 2020

Registration of Technogenic Events. International Experience and Russian Requirements

Implementing a risk-oriented approach and the technogenic events pyramid for proactive industrial safety management. Using leading and lagging indicators, including micro-leak tracking and control of Safety Critical Elements, with data visualization in Power BI.

Risk assessment Risk management Industrial safety
Case
Aleksandr Balukhta
Deputy Director for Transport Safety
Highland Gold Russdragmet
Sergey Moiseyev
CEO
Active Safety
November 10, 2020

Vehicle Driver Training System

Creation of an internal training center for corporate transport drivers using dynamic simulators and head-on collision simulators. Implementation of a comprehensive training effectiveness evaluation system based on the Kirkpatrick-Phillips model and the use of telematics data to form an individual driver risk profile.

Risk assessment Safety culture Employee engagement
Case
Natalya Kovaleva
Country OT Manager
Coca-Cola HBC Russia
October 14, 2020

International ISO 45001 Standard: Challenges and Opportunities

The transition of a large manufacturing company to the international ISO 45001 standard using multi-site certification. Practices include implementing a process approach, assessing business risks, creating HSE working committees, and a non-financial employee motivation system.

Risk assessment ISO 45001 Safety culture
Case
Tatyana Borisova
Regional Head of Occupational Safety and Business Continuity Department
Novartis
October 6, 2020

Case-Based Approach to Risk Assessment and Management

A case-based approach to risk assessment using facilitation sessions, brainstorming, and gamified formats (quests) to engage cross-functional teams and contractors. The method aims to develop employees' skills in independently identifying hazards both in and outside the workplace.

Risk assessment Safety culture Employee engagement
Case
Sergey Ryabkin
Occupational Safety Manager, Production Safety Directorate
VMZ
September 29, 2020

Process Safety Management

A process safety management system focused on equipment condition. It includes three key areas: mechanical integrity control of critical equipment (1,360 units), technical change management with risk assessment (over 150 changes per month), and pre-startup safety reviews using individual checklists.

Risk assessment Industrial safety Safety audit
Case
Mikhail Kobzev
Head of HSE Division
Mikhailovsky GOK
September 8, 2020

Occupational Risk Identification and Management

Implementation of a modified occupational risk assessment methodology using a "probability of detection" coefficient. Formation of micro-level working groups (in workshops and teams) to identify hidden threats and calculate the acceptable risk level as the arithmetic mean across the hazard map. Development of specific engineering and organizational measures (video surveillance, blaster on duty, cable bandaging) to reduce risks exceeding the acceptable level.

Risk assessment ISO 45001 Risk management
Case
Sergey Bobkov
Head of Safe Behavior Division
OMK
July 30, 2020

Process Safety

Implementation of a Process Safety Management (PSM) system at a metallurgical enterprise. Practices include assessing the mechanical integrity of critical equipment, pre-startup safety reviews using checklists, and management of change with mandatory risk assessment.

Risk assessment LOTOTO Lockout / Tagout
Case
Tatyana Borisova
Regional Head of Occupational Safety and Business Continuity Department
Novartis
July 23, 2020

Contractor Management

A four-stage contractor management system including prequalification at the tender stage, modular onboarding, daily control with KPIs, and annual assessment. The practice is based on the principle of equal treatment of own employees and contractor workers, using gamification in training and collective financial responsibility for violations.

Risk assessment Employee engagement Motivation
Case
Aleksandr Pivikov
Director of Production Safety
OMK
July 16, 2020

Safety Audit Implementation Practice

Implementation of a comprehensive automated occupational safety management system (ASUP) for safety audits. The practice includes transitioning inspections to a mobile app, integrating a risk matrix, managing contractors via automatic pass blocking and mandatory training, and a system of proactive KPIs for line managers.

Risk assessment Safety leadership Motivation
Case
Anna Voronkova
HSE Manager
Heineken
Sergey Korovin
HSE Manager at Patra Plant
Heineken
July 2, 2020

Safety Approach at Heineken

Transformation of safety culture using John Kotter's 8 steps and implementation of a multi-level risk assessment system (from the global office to the work zone). Practices include engaging rank-and-file employees and the opposition in developing initiatives, holding a "Family Safety Day," and applying the Bow-Tie and Fine-Kinney methods for risk analysis.

Risk assessment VR Safety culture
Case
Andrey Maltapar
Occupational and Environmental Safety Specialist
Kemin
June 26, 2020

Risk Assessment as the Main Tool for Injury Prevention

Organization of a continuous occupational risk assessment process using cross-functional working groups and a matrix assessment method. Development of corrective measures according to the hierarchy of controls, followed by regular review and effectiveness monitoring.

Risk assessment Risk management Risk reduction
Case
Vladimir Alekseyev
Lead Industrial Safety Engineer
Pirelli
Svetlana Grigoryeva
Head of HSE Department
Salavatsteklo
June 23, 2020

Occupational Risk Assessment and Management

Transitioning from reactive incident investigation to proactive risk management with full personnel involvement. Implementation of micro-injury investigations, experimental PPE selection, workplace zoning, and applying the bow-tie method for risk assessment on complex equipment.

Risk assessment Vision Zero Employee engagement
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