Contractor safety management remains one of the most challenging areas for industrial enterprises. The historical model, where contractor control falls entirely on the shoulders of HSE specialists, has proven ineffective. With a large volume of work, infrequent inspections (no more than once a month) turn risk management into a post-factum recording of violations. In his presentation, Ilya Zabugin analyzes in detail why administrative pressure does not change worker behavior and shows how the transition from strict supervision to partnership interaction can dramatically reduce injury rates.
Realizing that safety cannot depend on how "lucky" one is with a specific contractor shift, the enterprise completely changed its approach. Instead of increasing penalties, a mentorship system was introduced. Each contracting organization is assigned an active line manager (for example, a plant manager) on whose territory the work is performed.
To manage the situation in real time, the speaker uses the example of a digital administrative cell — a unified dashboard. It accumulates key production indicators, including the injury frequency rate (LTIFR/TRIFR), the number of days without incidents, and the status of violation elimination. The data is updated twice a day, allowing all participants in the process, including the contractors themselves, to see an objective picture and promptly respond to deviations.
An important factor in successful implementation was the motivation system. Overcoming the initial resistance of managers who received an additional workload was achieved by linking the fulfillment of personal safety commitments to the final bonus. The system is built on awareness and involvement, rather than the fear of punishment, although a rating is provided for malicious violators, and issues are escalated to the managing director level.
Over two years of the mentorship system's operation, the enterprise's injury frequency rate decreased by 53%, and contractor injuries halved. An indicative result was the change in the attitude of the contracting organizations themselves: the concealment of micro-injuries disappeared, contractors began to independently initiate joint inspections and propose technical improvements, such as the introduction of "Anti-sleep" systems and light demarcation of hazardous areas.