The pursuit of perfect safety metrics often leads to the opposite effect: real problems fade into the shadows, and statistics are built on hiding facts. This problem is familiar to most industrial enterprises where the motivation system is strictly tied to the absence of accidents. In his presentation, OMK Safety Director Alexander Pivikov analyzes the phenomenon of "managing lies" in detail and shows how the transition from a punitive system to proactive metrics changes the safety culture.
The speaker highlights several key drivers for hiding incidents. The main one is the financial motivation of top management. When the annual bonus depends on zero injuries, it is easier for line managers to reclassify an incident as a domestic injury than to initiate an investigation, attract the attention of regulators, and bear reputational costs.
To break this vicious circle, a radical step is proposed: excluding the occupational injury rate from managers' KPIs during the culture transformation stage. Instead, the focus shifts to overall injuries, including domestic ones, since an employee's safe behavior cannot be limited only to the plant territory.
You can only manage what is measured honestly. The presentation details the approach to forming an integral indicator — the Safety System Development Index. Its essence lies in rebalancing metrics:
Effective data collection is impossible without a reliable IT tool. Using an in-house development as an example, the speaker shows why out-of-the-box solutions often prove ineffective. The main requirements for an automated safety management system are simplicity, reliability, and adaptability to real business processes. The system should help a line manager see the deadlines for eliminating violations and analyze the quality of audits, rather than just generating beautiful dashboards for management.