Traditional safety indicators, such as LTIFR (Lost Time Injury Frequency Rate), show results after the fact. When the statistics for severe and fatal injuries begin to rise, as happened in the machine-building division of Rosatom State Corporation, it becomes obvious: reactive measures are not enough. The speaker analyzes the experience of implementing proactive indicators that allow evaluating not the consequences, but the performance of the occupational health and safety management system (HSE MS) in real time.
The presentation details an approach where safety ceases to be the sole responsibility of the HSE department and becomes teamwork involving managers at all levels.
To assess the effectiveness of injury prevention, a composite KPI was developed, divided into two key blocks:
The speaker pays special attention to working with micro-injuries. In machine-building production, workers often hide minor injuries. The goal of a proactive approach is to create an environment of trust where reporting a micro-injury is perceived not as a reason for punishment, but as an opportunity to prevent a serious incident. Investigating such cases helps identify systemic causes, for example, the need to ban the use of utility knives in utility rooms or to upgrade specific equipment.
Behavioral safety audits (BSA) or "Safety Dialogues" are considered a key tool for obtaining feedback. The quality of BSA directly depends on the ability of line managers to communicate with subordinates. To achieve this, special training sessions and "engaging briefings" are implemented, teaching foremen how to properly set tasks and receive feedback.
Manual collection and analysis of data on BSA, inspections, and micro-injuries is a labor-intensive process that slows down managerial decision-making. Using the example of software under development, the speaker shows how digitalization allows: